Morgana BM 2000 Specifikace

Morgana Systems Limited ▪ United Kingdom ▪ www.morgana.co.uk ▪ Telephone: ( 01908 ) 608888 ▪ Facsimile: ( 01908 ) 692399Booklet Maker BM 2000Operator

9What You Can Do With This MachineThe Booklet Maker BM 2000, Trimmer FTR 2000 and SquareFolder SQF 2000 form a booklet making system that works on-lin

10The entire BM 2000 Booklet making system is controlled from a single control panel on the Booklet Maker. The control panel has only six buttons whic

11Guide To Components1421 Control panel2 Top cover3 Power switch4 Infeed assembly3Booklet Maker5 Hand feed tray (optional)6 Belt Stacker7 Belt

12Booklet Maker, continued543216781 DFA. Not in use.2 Not in use.3 CAN In: Termination socket / Communication with Feeder/Collator4 CAN Out: Term

131 Tool box2 Ball cage3 Fold adjust lever, right side Left side not shown in picture4 Alignment tool, stapler assy.5 Cartridge locking levers6

14Trimmer121 Top cover2 Trim binOptions

15Trimmer, continued819674531 Trimmer fan2 Outfeed latch3 Transport belt4 Exit compression brackets5 Trimmer stop6 Docking bracket7 Infeed roll

1611 Top cover2 Upper feed belts (lifted position)3 Docking bracket (not visible in picture5 Lower feed belts4 LatchesSquareFolder5243SquareFolde

17Plug the Booklet Maker power cord into the wall outlet.Trimmer (optional) and SquareFolder (optional) are powered from the Booklet Maker. Open the T

1. Basics18Control PanelThe Main screen.When the system power is switched on the Main screen will be shown. Here you will nd information showing the

BOOKLET MAKER BM 2000Operating InstructionBooklet Maker ReferencePart no: 81248Doc no: T10178Rev. date: 14 January 2010

191. BasicsStaples, Staple Cartridge, Stapler Head & ClinchersRemoving / replacing Staple CartridgeAYou may remove and replace the staple cartridg

1. Basics20Removing / replacing Stapler HeadRemoving / replacing Staple Cartridge, continuedAfter staple jam or empty staple cartridge has been detect

211. BasicsBefore inserting the stapler head, centre the stapler lift bracket (D) over the area that will receive the stapler head. Ensure that the st

1. Basics22Changing Stapler and Clincher positionUse the allen key in the tool box at position (B) to loosen each anvil (A). Move each anvil (A) to th

231. BasicsSetting up narrow width paper sizesIf you are setting up a paper width less than 210 mm (8.27”) and the stapler assemblies are in the defau

1. Basics24Emptying the Trim BinRemove the trim bin by pulling handle (1).12TrimmerLift out the Trim Bin by grasping the rod (2) and handle (1).

252. Making BookletsSetting Paper SizeSelecting Standard Paper SizesChanging SettingsChanging settings can be performed in two ways. Temporary, which

2. Making Booklets26Custom Paper SizeFrom the Main screen, select [Size] and press the [Enter] button.Select [Length] or [Width] and press the [+] or

272. Making BookletsEdge stapleSelect [Edge staple] when you want to make edge stapled sets. Press the [Enter] button to conrm. NoteFinished sets wil

2. Making Booklets28Corner stapleSelect [Corner staple] when you want to make corner stapled sets. Press the [Enter] button to conrm.Remove either st

NoteThe domestic environment is an environment where the use of broadcast radio and television recievers may be expected within a distance of 10 m of

292. Making BookletsSquareFoldingGeneralThe SquareFolder has seven different settings; [Off], [Mode 1], [Mode 2], [Mode 3] [Mode 4], [Mode 5] or [Auto

2. Making Booklets30Make necessary settings according to “Changing settings” earlier in this section.The Booklet Maker is now in stand-by and will sta

312. Making BookletsClose the Booklet Maker top cover. The message “Finish set?” will be shown in the control panel.There are now two choices:Press th

2. Making Booklets32Make sure Booklet Maker is in stand-by mode, i.e. that a job is not in progress.Make necessary settings according to “Changing set

333. AdminFrom the Main screen, press the [Admin] button to get to the Admin screen. Here you will nd additional features and settings.The Admin Scre

3. Admin34Mode, Safe / FastSelect desired mode and press the [Enter] button. NoteIf the Feeder/Collator is set to collating and trimming is set to on,

353. AdminStandard Paper SizeBy changing the paper size standard, the preset paper sizes are altered to best t your regional standard. Also, the uni

3. Admin36Reset Trim KnifeFrom this screen you can reset the position of the trimknife. This is useful when the knife is stuck in the active/down posi

374. JobsStoring and Deleting JobsNow you have three choices:Choosing [Save] will overwrite the current Job. The Current Job name is displayed on top

4. Jobs38Recalling a JobTo recall a stored job press the [Jobs] button from the Main screen.Then press the [Jobs] button from the Jobs screen.Select o

3IntroductionThis manual contains instructions on the operation and maitenance of this machine. To get the maximum versatility from this machine all o

395. Clearing a Paper JamClearing a Paper JamIf an error such as a paper jam condition should occur, it is indicated in the control panel on the Bookl

5. Clearing a Paper Jam40To clear a paper jam in the infeed or staple areaOpen the top cover.Remove jammed sheets.Close the top cover.To clear a jam i

415. Clearing a Paper JamIf the jam still remains:Switch off the PowerSet the fold adjust levers (A) on both sides to “8” to separate the fold rollers

5. Clearing a Paper Jam42TrimmerClearing a Paper JamLift up the infeed roller shaft (A).Secure under latch (B)Remove the jammed sheets in the infeed a

435. Clearing a Paper JamLift the exit compression brackets (A).Secure them under the latch (B).Remove the jammed sheets from the exit area.After the

5. Clearing a Paper Jam44Open the top cover.Lift up both upper feed belts (A). NotePress the green-labelled latches (B) to release.Remove the jams.Pla

456. TroubleshootingFault codesWhen there is a jam or fault condition in the Booklet Maker system, a fault code and a short description will be displa

6. Troubleshooting46Booklet Maker Fault CodesTrimmer Fault CodesWaste Bin FullThis message will be displayed when the trim bin is full or when a trim

476. TroubleshootingIf booklet quality is inconsistent, rst make sure the actual paper size is matching the paper size set on the control panel. Perf

6. Troubleshooting48If feed errors occur or if the booklets are not square folded properly, especially regarding heavier booklets, follow this procedu

4 WARNING:To avoid hazardous situations like for instance electric shock or danger while exposed to moving, rotating or cutting devices, do not remove

497. General RemarksDo’s And Don’tsAlways follow all warnings marked on, or supplied with, the equipment.Always exercise care in moving or relocating

7. General Remarks50Placing Your MachineMachine EnvironmentPower Connection• Always connect the equipment to a properly grounded power source. If in

517. General RemarksAccess to MachinePlace the machine near the power source, providing clearance as shown. 1. Left: more than 400 mm / 15 3/4” 2.

7. General Remarks52Maintaining Your Machines Caution Never attempt any maintenance function that is not specically described in this documentation.L

537. General RemarksCleaning Feed BeltsSquareFolderThe feed belts need to be cleaned regularly when in use, and if the unit has not been used for a pe

7. General Remarks54Cleaning Square Folding ClampsARemove any residue from upper and lower clamps (A), which is the area clamping the booklet. Pay spe

558. Specications Machine SpecicationsBooklet Maker BM 2000Specications RemarksMaximum Speed 3000 booklets / hour (A4 / 8.5x11” sheets)Paper Size,

8. Specications56Trimmer FTR 2000 (option)Specications RemarksMaximum Speed 2000 booklets / hour (A4 / 8.5x11” sheets)Minimum input sheet length for

Page intentionally blank

5 NoteThe indications like front and rear, left and right refer to the paper transport direction.The operator manual always has to be available at the

Page intentionally blank

7TABLE OF CONTENTSWhat You Can Do With This Machine ....... 5Guid

84. JobsStoring and Deleting Jobs ........................... 33Stori